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Pin Replacement & Service

Membrane Press Pin Replacement

We renew worn membrane press pins to original dimensions, and can upgrade you to a magnetic pin system.

When Should a Pin Be Replaced? (Wear Signs)

Membrane press pins wear over time, reducing press quality and pin positioning accuracy. The signs below indicate a pin replacement is needed. We manufacture pins compatible with Bürkle (Multi-Pin / Multifoiler BTF) and Wemhöner (Variopin / Variopress) presses to original dimensions and tolerances.

On-site service and part replacement on a membrane press
Worn parts are replaced on site to bring the press back into production.
Membrane press pins produced for replacement
Worn or bent pins reduce pressing quality.

Dimensions, Tolerance and Material

4 part families we produce on the Goodway SW-20 CNC Swiss-type lathe — 40 standard types in total, across ⌀4–20 mm.

Part familyDiameterLengthToleranceMaterialTypes
Press PinHardened flat-ended press pin for membrane press ejection stroke.Code & size table⌀4–18 mm21–81 mmh6Steel10
Guide PinGuide pin with conical lead-in tip and flat shoulder for plate alignment.Code & size table⌀6–20 mm23–75 mmh7Steel10
Pin Plate PinStepped cylindrical locating pin with seating shoulder for plate mounting.Code & size table⌀6–20 mm16–58 mmm6Steel10
Guide BushingStraight-bored guide bushing directing precise axial travel of the press piston.Code & size table⌀5–20 mm12–31 mmh6Stainless Steel10

Tolerance classes: h6, h7, m6. Materials: Steel, Stainless Steel. These ranges show our production scope; the final dimensions and tolerance of your part are set from a technical drawing or a sample, according to the brand and model of your press. Price and lead time are given with the quotation.

  • Marks, shadows or a distorted pattern in the press
  • Position drift / non-repeatable placement
  • Loose hold, pin play in the seat
  • Visible wear, burrs or deformation

How Is a Pin Replaced? (Step by Step)

  1. 1Wear diagnosis: check press defects and the pin seat.
  2. 2Removal: extract pins with a pin puller without damaging the plate.
  3. 3Seat cleaning: remove chips/burrs and inspect the seat.
  4. 4Fitting: install a new pin (or a magnetic pin body) to original dimensions.
  5. 5Tolerance check: verify position and flatness, run a test press.

Compatible Presses & Brands

Ayyıldız Robotics — membrane press brand and system compatibility
Brand / OEMSystem / SeriesMagnetic PinDimensions & Tolerance
BürkleMulti-Pin — Multifoiler BTF series (e.g. BTF 1528 / 1534)By part code / sample
WemhönerVariopin — Variopress seriesBy part code / sample
OrmaMembrane press systemsBy part code / sample

Generic magnetic pin (Magnet-Pin / Magnetstift) bodies are also produced. Request a quote with a part code or sample for dimensions and tolerances.

Upgrade from Classic Pin to Magnetic Pin

During replacement you can convert your classic pin plate to a magnetic pin system (retrofit): pattern changes in seconds and wear-free operation. Let's determine the right solution for your press brand and model.

Frequently Asked Questions

How is a membrane press pin replaced?

Wear diagnosis → removal with a pin puller → seat cleaning → fitting a new pin to original dimensions → tolerance check, without damaging the plate.

When should a pin be replaced and how long does it last?

Replace when you see marks, position drift, loose hold or visible wear; lifespan depends on press intensity and material.

Can a broken pin damage the plate?

A worn/broken pin left unreplaced can damage the seat and press quality; early replacement protects the plate.

Can I switch to a magnetic pin during replacement?

Yes, we upgrade the classic pin plate to a magnetic pin system (retrofit), manufactured to match your brand and model exactly.

Related Guides and Parts

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