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Pin Replacement & Service

Membrane Press Pin Replacement

We renew worn membrane press pins to original dimensions, and can upgrade you to a magnetic pin system.

When Should a Pin Be Replaced? (Wear Signs)

Membrane press pins wear over time, reducing press quality and pin positioning accuracy. The signs below indicate a pin replacement is needed. We manufacture pins compatible with Bürkle (Multi-Pin / Multifoiler BTF) and Wemhöner (Variopin / Variopress) presses to original dimensions and tolerances.

  • Marks, shadows or a distorted pattern in the press
  • Position drift / non-repeatable placement
  • Loose hold, pin play in the seat
  • Visible wear, burrs or deformation

How Is a Pin Replaced? (Step by Step)

  1. 1Wear diagnosis: check press defects and the pin seat.
  2. 2Removal: extract pins with a pin puller without damaging the plate.
  3. 3Seat cleaning: remove chips/burrs and inspect the seat.
  4. 4Fitting: install a new pin (or a magnetic pin body) to original dimensions.
  5. 5Tolerance check: verify position and flatness, run a test press.

Compatible Presses & Brands

Ayyıldız Robotics — membrane press brand and system compatibility
Brand / OEMSystem / SeriesMagnetic PinDimensions & Tolerance
BürkleMulti-Pin — Multifoiler BTF series (e.g. BTF 1528 / 1534)By part code / sample
WemhönerVariopin — Variopress seriesBy part code / sample
OrmaMembrane press systemsBy part code / sample

Generic magnetic pin (Magnet-Pin / Magnetstift) bodies are also produced. Request a quote with a part code or sample for dimensions and tolerances.

Upgrade from Classic Pin to Magnetic Pin

During replacement you can convert your classic pin plate to a magnetic pin system (retrofit): pattern changes in seconds and wear-free operation. Let's determine the right solution for your press brand and model.

Frequently Asked Questions

How is a membrane press pin replaced?

Wear diagnosis → removal with a pin puller → seat cleaning → fitting a new pin to original dimensions → tolerance check, without damaging the plate.

When should a pin be replaced and how long does it last?

Replace when you see marks, position drift, loose hold or visible wear; lifespan depends on press intensity and material.

Can a broken pin damage the plate?

A worn/broken pin left unreplaced can damage the seat and press quality; early replacement protects the plate.

Can I switch to a magnetic pin during replacement?

Yes, we upgrade the classic pin plate to a magnetic pin system (retrofit), manufactured to match your brand and model exactly.

Related Guides and Parts

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Contact us to discuss your project. Let our technical team determine the most suitable solution.